Catalytic Oxidizer (CATOX™) systems use a catalyst to promote the oxidation reaction to occur. Catalytic oxidation requires less than half the heat (500-600°F) needed for thermal oxidation (1,400-1,600°F) and creates an opportunity to substantially reduce fuel expenses and material costs. The addition of a Recuperative (heat exchanger) further reduces the need for supplemental fuel. In many cases, the system requires no supplemental fuel in an operating condition known as “autocatalytic”.
1. Proven Conversion of hydrocarbons or VOCs to have negligible photochemical reactivity. Can be as high as 99.9% efficiency with 50% less energy use
2. Lower operating temperatures result in lower NOX emissions, without significant formation of CO.
3. Air Clear’s CATOX™ CATALYTIC OXIDIZER Systems are smaller and lighter than their thermal counterparts, requiring a smaller footprint.
4. Our flameless catalytic electric heat systems do not generate NOX emissions.
5. A variety of catalyst types are available to optimize performance for each particular application. Even halogenated organic compounds can be controlled with the proper catalyst.
6. Requirements for MACT, BACT, LAER, and RACT making it the preferred oxidation technology for many applications.
7. Air Clear Regenerative Catalytic Oxidizers (RCO) meet Federal, State and Local EPA Emissions Requirements Catalytic Oxidizers are recognized as the Best Available Control Technology (BACT) and Maximum Control Technology (MACT) for many industrial applications.
8. Combination catalytic/thermal oxidizer systems are available for specialized requirements such as remediation projects such as soil vapor extraction.
9. The Air Clear Catalytic Recuperative Oxidizer is designed to provide reliable stable operation over a wide range of process conditions – flows and VOC loadings – wide variety of processes. The Air-Clear CATOX™ is also an excellent choice for intermittent ‘ON-OFF’ use.
10. Air Clear’s Custom Catalytic Oxidizer product design meets your specific environmental and project objectives in the most cost-effective way.
11. Best Value Featuring primary and secondary heat recovery the Air-Clear Regenerative Catalytic Oxidizer (RCO) system can often MAKE YOU MONEY!
12. Factory Acceptance Test (FAT) – reduces commissioning and start-up time by running a thorough diagnostic system check PRIOR to shipment. In house fabrication provides AC with the ability to maintain quality and delivery control at the lowest cost by eliminating Second tier fabricators.
When a Catalytic Thermal Oxidizer (CATOX™) unit is required to prevent the emissions of hydrocarbon solvent vapors (VOCs) into the atmosphere, Air Clear also looks for ways to recover as much energy as possible and redirect it to the manufacturing process.
Cat-Denox™ Selective Catalytic Reduction (SCR) NOx Control System
Air Clear, Inc. takes pride in assisting companies in diverse industries meet their stringent emission limits with intelligent solutions that easily integrate into existing operations. Air Clear designs, engineers, fabricates, and services the most advanced air pollution and hazardous waste control equipment available.
Meeting the new, stringent regulations for NOx emissions is of foremost concern for the operators and developers of both power plants and industrial processes. The CAT-DENOX SCR offers the best choice for combining low emission values; high removal efficiency; and long-term, cost effective compliance. Please contact Air Clear for more information on how SCR can be successfully and cost-effectively integrated into a comprehensive NOx compliance plan.
CATALYST BLOCK
CATALYST BLOCK INSTALLED IN A CATALYTIC OXIDIZER
20,000 SCFM CATALYTIC OXIDIZER WITH 68% PRIMARY HEAT RECOVERY
INSTALLATION OF SKID MOUNTED CATALYTIC OXIDIZER ON UPJOHN PHARMACEUTICAL PROCESS
10,000 SCFM SKID-MOUNTED CATALYTIC OXIDIZER WITH 68% HEAT RECOVERY EFFICIENCY
AIR CLEAR WELDERS INSTALL STEEL PLATE IN COMBUSTION CHAMBER OF CATALYTIC OXIDIZER
